2020 CE Conference

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Standard

with DC Disconnect Box

with Transfer Switch

Pre-wired with GFPD

The TriStar MPPT 600V  is a breakthrough in charge controller design. By accepting PV array input up to 600 Voc, it enables installers to design systems with longer, fewer strings, reducing cabling and hardware which make installation and wiring easier and faster. Morningstar’s advanced digital engineering combined with superior thermal management make the TS-MPPT-600V with TrakStar technology the only charge controller in its class that doesn’t require a cooling fan or fans, making it both extremely reliable and efficient (with 97.9% peak efficiency). Available in standard and Disconnect Box versions:

• TS-MPPT-60-600V-48: Standard
• TS-MPPT-60-600V-48-DB: with Disconnect Box

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How to Buy

Key features and benefits

• Accommodates PV systems > 150 Voc with long wire runs from the array to the controller.
• Uses Morningstar’s patented 4-stage charging algorithm to optimize battery health.
• Extensive system networking, monitoring and communications.
• Optimized for harsh environments and equipped with electronic protections.
• Fanless design for long-term reliability.

Specifications and Certifications

ModelTS-MPPT-60-600V-48TS-MPPT-60-600V-48-DBTS-MPPT-60-600V-48-DB-TRTS-MPPT-60-600V-48-DB-TR-GFPD

Datasheets

Download the TriStar MPPT 600V Solar Charge Controller Datasheet.

• English / EN (English)
• Español / ES (Spanish)
• Deutsch / DE (German)

Operation Manuals

Download the TriStar MPPT 600V Solar Charge Controller Manual.

• Standard & DB version English / EN (English)
• Transfer Switch version English / EN (English)

Videos

[youtube_embed id=”CQjtKl7naHA”]

TriStar MPPT 600V Standard and DB Versions – 3 minute video

This video highlights the standard and disconnect box (DB) versions of the TriStar MPPT 600V charge controller. These devices provide an ideal solution for systems that require long wire runs from PV arrays to the controller. Included in the video are pictures of the controller, and applications diagrams regarding grid-tie battery backup and input to PV  systems. Additional features such as communications, metering and monitoring are also addressed.

Applications

[new_product_applications]

Accessories

[comp_products]

The post TriStar MPPT 600V appeared first on Morningstar Corporation.

Metered Version

Non-Metered Version

The industry-leading TriStar MPPT with TrakStar Technology is an advanced maximum power point tracking controller for larger off-grid photovoltaic (PV) energy systems up to 3kWp. An iconic design, TriStars have been proven in solar installations around the globe and remain the first choice for designers of mission-critical systems where failure is not an option.

“one of the best charge controllers out there… these things are tanks”

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How to Buy

Key features and benefits

• Maximizes energy harvest – superior peak power tracking over
  conventional MPPT controllers.
• Highest peak efficiency for off-grid controllers in the industry: 99% (TS150).
• Built for reliability and performance, with an oversized heatsink and
  over-spec’d components. Fully-rated for operation at temperatures up to 45C.
• Extensive networking and communications features enable system
  monitoring, data logging, and adjustability.
• On-board RS-232 port included on all models; Ethernet included on all 60A models.
• Extensive electronic protections include short-circuit, over-current and reverse polarity to ensure the controller will not be damaged by wiring mistakes or overloads.
• Certified to IEC 62093 which establishes requirements for the design qualification of balance-of-system (BOS) components used in terrestrial photovoltaic (PV) systems.
• Fanless design for long-term reliability

Specifications and Certifications

ModelTS-MPPT-30TS-MPPT-45TS-MPPT-60TS-MPPT-60M

Datasheets

Download the TriStar MPPT Solar Charge Controller Datasheet.

• English / EN (English)
• Español / ES (Spanish)
• Deutsch / DE (German)
• Français / FR (French)
• Português / PT (Portuguêse)

Operation Manuals

Download the TriStar MPPT Solar Charge Controller Manual.

• English / EN (English)
• Español / ES (Spanish)
• Deutsch / DE (German)
• Français / FR (French)

Videos

[youtube_embed id=”eze03B-UNpo”]

Morningstar “Charging Experts” – TriStar Solar Charge Controllers

7 Minute Video

Watch this video to see a detailed view of the internal and external components of Morningstar’s TriStar MPPT solar charge controller and discover why Morningstar has been considered the “charging experts” for over a quarter of a century.

[youtube_embed id=”KI028CnLPN0″]

TriStar MPPT Solar Charge Controller Training

Recorded Webinar

This in-depth webinar training module highlights the technological advantages and benefits of Morningstar’s advanced TriStar MPPT charge controllers. You will learn about sizing and setup, communications capabilities and many other features. TriStar MPPT controllers are ideal for off-grid solar electric installations in the commercial, industrial and residential markets.

Applications

[new_product_applications]

Accessories

[comp_products]

Firmware

[youtube_embed id=”J6Duwr5Tl-w”]

It’s a recommended best practice to install your product’s latest firmware to ensure access to all up-to-date features, accessory compatibilities, and code modifications. Watch this video for instructions on how to download and update TriStar MPPT firmware.

After watching the video, click here and go to the software tab to access and download the firmware.

The post TriStar MPPT appeared first on Morningstar Corporation.

metered version

non-metered version

The TriStar is a three-function PWM controller for larger systems, providing reliable PWM solar battery charging or load control or diversion regulation. The controller operates in one of these modes at a time and two or more controllers may be used to provide multiple functions. The TriStar uses advanced technology and automated production to provide exciting new features at a competitive cost to regulate battery charging in home systems and professional applications. The 60 amp version is also available with a factory installed meter.
“It is a Morningstar, what do you expect! It is great.”

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How to Buy

Key features and benefits

• Built for reliability and performance, with an oversized heatsink and overspec’d components. Fully-rated for operation at temperatures up to 45C.
• More information with LED indicators. Optional meter displays extensive system and controller information in five languages; automatic self-test and
  reset.
• Communications capability with RS-232 port, connects to a PC for custom settings, data logging, remote monitoring and control.
• SNMP monitoring supported when used with Ethernet MeterBus Converter so you can view system current, voltages, and alerts in your network management system.
• Fully adjustable with DIP switches for seven digital presets. Additional
  custom setting via RS-232.
• Extensive electronic protection against reverse polarity, short circuits,
  overcurrent and excessive temperature.
• Low telecom noise. DIP switch setting will change PWM to “On-Off” battery charging.
• Fanless design for long-term reliability.

Specifications and Certifications

ModelTS-45TS-60TS-60M

Datasheets

Download the TriStar Solar Charge Controller Datasheet.

• English / EN (English)
• Español / ES (Spanish)
• Deutsch / DE (German)
• Français / FR (French)
• Português / PT (Portuguêse)

Operation Manuals

Download the TriStar Solar Charge Controller Manual.

• English / EN (English)
• Español / ES (Spanish)
• Deutsch / DE (German)
• Français / FR (French)
• Português / PT (Portuguêse)

Applications

[new_product_applications]

Accessories

[comp_products]

The post TriStar appeared first on Morningstar Corporation.

Metered Version

Non-Metered Version

Bottom Heatsink

Terminal Cover Removed

Prostar MPPT solar charge controller is an advanced maximum power point tracking (MPPT) battery charger for off-grid photovoltaic (PV) systems up to 1100 watts. All versions include load control and TrakStar Technology to maximize PV efficiency and energy harvest.

The ProStar design has been proven in over two decades of use in the world’s most demanding installations—and ProStar today reflects Morningstar’s policy of continuous improvement through regular upgrades and enhancements. Because Morningstar’s employee-owned culture never “rests on success,” ProStar customers can own both a legend and the latest in a single product.

“Best of the best. Have used and seen many others. This is the most durable…”

Watch the video to see what makes ProStar MPPT different from the inside out.

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How to Buy

Key features and benefits

• High Reliability – conformally coated circuit board, corrosion resistant terminals, premium high-frequency CoilCraft inductors, over-spec’d components, transient surge suppression, and lowest published failure rate in the industry.
• Automatic PV Based Lighting Control – field adjustable, multi-event load control enables powerful options for PV lighting systems.
• Maximizes Energy Harvest – using TrakStar MPPT Technology to determine and adjust to the true maximum power point as solar insolation changes throughout the day.
• MODBUS Communications – Solar Industry Standard MODBUS communications protocol allows for easy programming, control, remote data access and charge synchronization.
• SNMP Monitoring – when used with the EMC-1 accessory to enable your network management systems to display key solar power metrics and alert/fault codes.
• High Efficiency – at low, medium, and high output power levels to maximize energy harvest and minimize heat buildup inside the controller.
• High Strength – polycarbonate case and extruded aluminum heatsink.
• Data Logging – up to 256 days of detailed power and load data.
• Self Diagnostics – continuous monitoring and reporting of any errors through its status LED’s, optional display or communication port.
• Low Noise Design – meets US Federal Communications Commission Class B specifications.
• Meter – allows adjustments to charging, lighting, and load control settings without a computer.
• Fanless design for long-term reliability–no moving parts to fail, no dirt and debris sucked into the controller, and no parasitic load to reduce efficiency.

A. Premium high-frequency CoilCraft surface mount inductors

They’re worth it, because they provide the faster power “tracking” that lets us engineer this much power and control into a compact design.

B. High-frequency design

Combined with premium, “over-spec’d” components, this greatly improves control response which guards against system transients, regulation overshoot and overcurrent/overload conditions

C. Built-in 4500W Transient Voltage Surge Suppression for lightning protection

Nature do your worst–this controller can take it

D. Large diameter, high torque, corrosion resistant terminals

If you’ve ever trashed a lesser terminal during an installation, you’ll appreciate some “overkill” here

E. DirectFET MOSFET power devices

Allows the surface-mounting of critical components underneath the main board next to the heat sink, which reduces heat travel distance and keeps the controller even cooler

F. Highly-conductive aluminum heatsink extrusion

As opposed to cast aluminum, which is less effective in passive cooling applications

G. Communications/data port with serial/meter auto detect

“Talks solar” with standard industry language, for system monitoring and cloud connectivity-speaks Modbus, and SNMP (with the EMC-1)

H. Lithium foldback circuit

Lithium batteries are expensive and vulnerable to cold temperatures. When it gets close to freezing, the controller backs-off charging to avoid damaging batteries

I. High-speed ARM processor

All-digital calibration for high accuracy, using the same efficient technology found in advanced mobile device

J. TrakStar Technology

Morningstar’s hallmark MPPT technology precisely seeks and locks onto the true maximum power point quickly and accurately, to ensure the highest output possible from a solar array

K. Large format, high-resolution backlit LCD

When you’ve been in the field installing, you appreciated being able to read a crisp, high contrast display on site

L. 5 year warranty

Up to 2 1/2 times longer than some competitors in this class

M. Self-diagnostics

ProStar is smart enough to monitor and analyze system performance, and alert you when you need to know

N. High temperature architecture

Heat is the enemy of all electronics. That’s why Prostar’s critical components are rated to withstand temperatures right up to the boiling point of water (100°C)

O. Lexan polycarbonate UL listed case

Protects the precision electronics inside with an impact strength 30 times greater than the acrylic thermoplastics commonly found on lesser controllers

P. Cooling Fan

Just kidding. We’ve never needed them

Specifications and Certifications

ModelPS-MPPT-25PS-MPPT-25MPS-MPPT-40PS-MPPT-40M

Datasheets

Download the ProStar MPPT Solar Charge Controller Datasheet.

• English / EN (English)
• Español / ES (Spanish)
• Deutsch / DE (German)
• Français / FR (French)

Operation Manuals

Download the ProStar MPPT Solar Charge Controller Manual.

• English / EN (English)
• Español / ES (Spanish)
• Deutsch / DE (German)
• Français / FR (French)

Videos

[youtube_embed id=”uxEcEcfBWV8″]

ProStar MPPT Controller – 4 minute video

This short video highlights the high quality of the ProStar MPPT solar charge controller, and its ability to regulate charging of lead acid, lithium, or nickel cadmium batteries in off-grid solar applications. The video also addresses lighting control, self-diagnostics, data logging, MODBUS communications, array oversizing, and low noise design.[youtube_embed id=”GZSovyw9azk”]

Morningstar Charging Experts featuring ProStar MPPT

This 6 minute video highlights the ProStar MPPT solar charge controller’s circuit board that differentiates it from other brands. In addition to the capacitors, inductors, processors, surge protectors, and other over-spec’d internal components, the quality of the controller’s heat sink and outer casing is also addressed. The video concludes with mention of features and capabilities related to communications, datalogging, lithium battery charging, and high quality and reliability.

[youtube_embed id=”edVaa-vOJMw”]

New ProStar MPPT Solar Charge Controller

Recorded Webinar

This 30 minute recorded webinar gives a more in depth overview of how the ProStar MPPT solar charge controller fits into the existing Morningstar portfolio. The recording also includes answers to questions about operating temperatures, the display meter interface, and protections, faults and alerts.

Applications

[new_product_applications]

Accessories

[comp_products]

Firmware

[youtube_embed id=”luKLEnRjxkk”]

It’s a recommended best practice to install your product’s latest firmware to ensure access to all up-to-date features, accessory compatibilities, and code modifications. Watch this 5 minute video for instructions on how to download and update ProStar MPPT firmware.

After watching the video, click here and go to the software tab to access and download the firmware.

System Diagrams

&nbsp&nbsp&nbsp&nbspOff-Grid Diagram with DC Load

The schematic diagram above, illustrates how the ProStar MPPT regulates power to batteries and a direct current (DC) load in an off-grid system.

1. Sunlight contacts the solar modules, which convert solar into DC electrical power that it delivers to a charge controller.
2. The charge controller regulates the amperage and voltage that is delivered to the loads and any excess power is delivered to the battery system so the batteries maintain their state of charge without getting overcharged.
3. During the evening when there is no sunlight, battery power is used to run the load.

&nbsp&nbsp&nbsp&nbspOff-Grid Diagram with AC Load

The schematic diagram above, illustrates how the ProStar MPPT regulates power to batteries and an alternating current (AC) load in an off-grid system.  This diagram is very similar to the DC load diagram above it except an inverter has been added.

1. Sunlight contacts the solar modules, which convert solar into DC electrical power that it delivers to a charge controller.
2. The charge controller regulates the amperage and voltage that is delivered to the battery system so the batteries maintain their state of charge without getting overcharged.
3. Batteries deliver power to the inverter which converts DC to AC power that it delivers to the load.  Notice that  the inverter is connected to the battery, not the controller’s load terminals, like we did in the DC load example.  That’s because the inverter can have a high energy surge upon start up, and this high current surge might be higher than the rated capacity of the charge controller, whereas the batteries will be able to meet the high energy surge requirement.

The post ProStar MPPT appeared first on Morningstar Corporation.

Metered Version

Non-Metered Version

The ProStar solar charge controller has been the leading mid-range pulse width modulation (PWM) controller since 1995. With over 350,000 units installed in the harshest environments in over 100 countries, ProStar sets the standards in performance and reliability for the rest of the solar industry.

The Generation 3 ProStar shares the outstanding build quality and familiar form factor of its predecessors and adds data and lighting control capabilities, a graphical interface, and advanced protection features that meet the needs of today’s most demanding off-grid solar applications. ProStar provides both “the legend and the latest” in a single new product.

“…you get what you pay for, and this one is worth every penny…count on Morningstar.”

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• > Tech Support Files

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• > Manuals
• > Videos
• > Accessories
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• > Tech Support Files

How to Buy

Key features and benefits

• High Reliability
  Latest electronic and environmental protections, quality control,
  and design considerations comply with IEC 62109 and promote
  longevity in the harshest environments
• High Temperature Operation
  Full nameplate current rating, both solar and load up to 60°C
  continuous
• Auto-Battery-Select
  12V and 24V systems
• Data Logging
  Up to 256 days of solar charge and load consumption data
• Self-diagnostics
  Continuous monitoring and reporting of any errors or system
  faults through its status LED’s, optional display and
  communication port
• Meter
  High resolution LCD, multi-lingual backlit graphical display of system voltage, current, temperature, lighting settings, etc.
• Custom Programming
  Dip switches, meter interface, or connection with a computer can be
  used to adjust charging, load communications, and lighting control
• Low Noise Design
  Meets US Federal Communications Commission Class B specifications
• Automatic Solar-Based Lighting Control
  Field adjustable, multi-event load control enables powerful options for
  solar lighting systems
• MODBUS Communications
  Open standard MODBUS communications protocol allows for control
  and remote data access
• SNMP (Simple Network Management Protocol) Monitoring
  Provides more detailed monitoring of all system data with existing IT
  management and architecture when connected to EMC-1 accessory

Specifications and Certifications

ModelPS-15PS-15MPS-30PS-30M

Datasheets

Download the ProStar Solar Charge Controller Datasheet.

• English / EN (English)
• Español / ES (Spanish)
• Deutsch / DE (German)
• Français / FR (French)
• Português / PT (Portuguêse)

Operation Manuals

Download the ProStar Solar Charge Controller Manual.

• English / EN (English)
• Español / ES (Spanish)
• Deutsch / DE (German)
• Français / FR (French)
• Português / PT (Portuguêse)

Videos

[youtube_embed id=”k5ql4BtpIN0″]

ProStar (Gen3) Controller – 3 minute video

This short video highlights the ProStar (Gen3) PWM solar charge controller. This device has been upgraded, while maintaining the same quality and form factor of previous models that have been installed in over 100 countries in the world’s harshest environments since 1995. View this video to learn about the new features and capabilities of this product including enhanced custom programming, data logging, communications, and lighting control.

[youtube_embed id=”hINCNOuSqa0″]

ProStar (Gen3) Solar Charge Controller Presentation

Recorded Webinar

This presentation provides a more in depth overview the ProStar (Gen3) PWM solar charge controller.  You’ll see a comparison between the Gen3 and earlier ProStar models concerning meter displays, self-diagnostics, load/lighting control, communications, data logging, certifications, and other features.

Applications

[new_product_applications]

Accessories

[comp_products]

The post ProStar appeared first on Morningstar Corporation.

The SunSaver MPPT with TrakStar technology is the perfect charging solution for smaller off-grid solar systems up to 520Wp. An industrial-grade design proven in challenging applications and environments, SunSaver has been called the single most successful charge controller in the solar industry.

“…an amazing product…well built, and well designed”

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How to Buy

Key features and benefits

• Maximum power point tracking (MPPT) optimally matches the solar array to the battery—no wasted PV electricity.
• Use of high voltage modules – In addition to 12V crystalline modules,
  enables use of high voltage modules for off-grid battery charging.
• Converts 36V or 24V arrays for use with either a 24V or 12V battery.
• Automatic Lighting Control – four programmable timer sequences for PV lighting applications using MSView.
• Extensive electronic protections include short-circuit, over-current and reverse polarity to ensure the controller will not be damaged by wiring mistakes or overloads.

Specifications and Certifications

ModelSS-MPPT-15L

Datasheets

Download the SunSaver MPPT Solar Charge Controller Datasheet.

• English / EN (English)
• Español / ES (Spanish)
• Deutsch / DE (German)
• Français / FR (French)
• Português / PT (Portuguêse)

Operation Manuals

Download the SunSaver MPPT Solar Charge Controller Manual.

• English / EN (English)
• Español / ES (Spanish)
• Deutsch / DE (German)
• Français / FR (French)
• Português / PT (Portuguêse)
• Lighting Control – English / EN (English)

Videos

[youtube_embed id=”rHHhCuvYS1o”]

Morningstar Charging Experts featuring SunSaver MPPT

This 7 minute video features the internal and external components of Morningstar’s SunSaver Solar Charge Controllers and explains why Morningstar has been considered the “charging experts” for over a quarter of a century.

Applications

[new_product_applications]

Accessories

[comp_products]

Lighting Control

The SunSaver MPPT Lighting Control and Configuration document provides a detailed explanation on how to program dusk ’til dawn and other lighting control settings including multiple ON/OFF custom lighting/load timing settings.

The post SunSaver MPPT appeared first on Morningstar Corporation.

angled view

straight view

Since the introduction in 1996, more than 1.5 million SunSaver Controllers have set the standard for reliability and performance in demanding oilfield and mining installations in nearly 90 countries around the globe. Today, SunSaver is the world’s leading small solar controller for industrial and consumer markets, proven in mission critical applications where failure is simply not an option.

This third generation SunSaver brings over two decades of advances in software and electronics to the same rugged, hardened design that made the original famous. Own both a legend and the latest in a single product.

“This is the only one I’d use…it’s the one I wish I bought first”

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How to Buy

Key features and benefits

• Extremely High Reliability
  • Failure rate of less than 1 per 1,000 shipped (<0.1%)
  • 100% solid state. Power MOSFET design
  • Manufactured in an ISO 9001 factory
  • 100% pre-shipment functional testing
• Easy to Install and Use
  • Factory pre-sets result in no required install settings
  • Electronic protections prevent damage from wiring mistakes
  • Fully automatic operation and fault recovery
  • Additional features include full electronic protections, 3-state
  battery LED indicators, terminal cover, dead battery recovery,
  high voltage load protection for sensitive loads
  • Wire terminal cover included with every SunSaver
• Longer Battery Life
  • Series design (not shunt) for cool operation
  • Longer battery life through PWM 4-stage charging and
  temperature compensation
  • Sealed or flooded battery select
  • Low voltage load disconnect on several versions
• Designed for Harsh Environments
  • Temperature rating of -40°C to +60°C
  • Ideal for Oil/Gas applications. Approved for use in hazardous
  locations: Class 1, Division 2, Groups A-D
  • Tropicalization—hardened for field use with anodized aluminum
  enclosure, epoxy encapsulation, marine-rated terminals

Specifications and Certifications

ModelSS-6-12VSS-6L-12VSS-10-12VSS-10L-12VSS-10L-24VSS-20L-12VSS-20L-24V

Datasheets

Download the SunSaver Solar Charge Controller Datasheet.

• English / EN (English)
• Español / ES (Spanish)
• Deutsch / DE (German)
• Français / FR (French)
• Português / PT (Portuguêse)

Operation Manuals

Download the SunSaver Solar Charge Controller Manual.

• English / EN (English)
• Español / ES (Spanish)
• Deutsch / DE (German)
• Français / FR (French)
• Português / PT (Portuguêse)

Applications

[new_product_applications]

Accessories

[comp_products]

The post SunSaver appeared first on Morningstar Corporation.